The automatic carton sealing machine MT 5001, using gummed tape, were developed to provide maximum security against tampering, making any attempt to open the carton immediately visible and irreversible.
In the MT 5001, activation of the gummed tape adhesive is performed through precise humidity and temperature controls, adjusted directly in the machine system programming, ensuring optimal adhesion and a high sealing standard.
In MT 5001, seal the carton by applying tape to the central area, both on the top and bottom. This process is carried out by two synchronized heads, ensuring uniform, strong, and highly reliable sealing.
Equipment Features – MT 5001
• Advanced gummed tape activation system (Kraft paper), with precise humidity and temperature control, fully adjustable via machine programming.
• High level of tamper-proof security, making any opening attempt immediately visible and irreversible.
• Dual tape traction system, ensuring proper tape tension before moisture activation, preventing jams and ensuring uniform application.
• Independent temperature sensors on each head, allowing individual and precise adjustments, optimizing performance and increasing production efficiency.
• Tape humidification equalization system, controlled by an electromechanical level float, ensuring homogeneous and efficient moistening.
• Standardized heads allowing individual deactivation of any tape seal, widely used when customers receive cartons previously sealed in workshops.
• Capability to create and store standardized recipes, with specific programming settings to accommodate variations in the production process and climatic conditions.
• End-of-tape sensors on the roll, enabling advance programming for consumable replacement, increasing productivity and preventing unexpected downtime.
Common Features – MT 5001
• Intelligent sensors for automatic reading of carton height and width, automatically adjusting the setup according to each package’s dimensions, ensuring precise and consistent sealing.
• Optimized tape guiding system using low-adhesion materials, preserving adhesive efficiency and reducing waste.
• Quick tape change system, providing greater operational agility and significantly reducing downtime.
• Modularized upper and lower heads with standardized components, facilitating maintenance and optimizing spare parts replacement.
• Easy access to key components, ensuring greater practicality and agility in maintenance routines.
• Conveyor speed adjustment with seven preset levels, adapting to process requirements.
• Adjustable-angle carton discharge conveyor, allowing better integration into the customer’s production flow.
• Integrated fault monitoring system, ensuring continuous operation and reducing unplanned interruptions.
• Color Human-Machine Interface (HMI), intuitive and easy to operate.
• Equipment fitted with wheels, facilitating movement and adaptation to the factory layout.
• Full compliance with NR-12 safety standard, with technical report included, ensuring operational safety.
• Advanced PLC control, with fully customizable programming parameters, offering complete process control.
Control Parameters – MT 5001
Stage 1 conveyor opening time, stage 1 width compensation, stage 1 height compensation, upper flap closing support activation time, head 1 speed reduction start time, head 1 speed reduction start duration, head 1 massager delay, head 1 speed reduction end time, head 1 final speed reduction duration, head 2 massager delay, head 2 speed reduction start time, head 2 speed reduction end time, head 2 final speed reduction duration, carton stop time at stage 1 outlet.
Level and Temperature Parameters – MT 5001
Head 1 temperature, head 1 level time, head 2 temperature, head 2 level time, head 3 temperature, head 3 level time, head 4 temperature, head 4 level time, head 5 temperature, head 5 level time, head 6 temperature, head 6 level time, main level time, manual level pulse time, traction activation time heads 1 and 2, tape traction time head 1, cutter activation time heads 1–2, extra traction time heads 1–2, cutter activation time heads 1–2, tape traction time head 2, cutter time head 2, traction cylinder time before the cutter.
Optional Items
• Machine voltage: 220 V or 380 V – Three-phase
• Machine frequency: 50 Hz or 60 Hz
Note:
The MT 5001 (gummed tape) project was designed with a modular approach, allowing, through the acquisition of the MT 5002 (plastic tape) heads, the use of both sealing systems on the same machine, ensuring greater operational versatility and improved return on investment for the customer.