The automatic case sealing machine with gummed tape MT 5000 has been designed to provide maximum security against tampering, making any attempt to open the box visible and irreversible. The activation process of the gummed tape adhesive is carried out through precise control of humidity and temperature, which can be adjusted directly in the machine’s system programming.

The MT 5000 performs the complete sealing of the box in two stages: in Stage 1, it seals the central upper and lower parts; in Stage 2, it seals the right and left sides, both on the top and bottom. This process is executed using its six sealing heads, resulting in the so-called "H-seal," which ensures a secure and uniform closure.

 

Equipment features:

  • Advanced activation system for gummed tape/Kraft paper, with precise control of humidity and temperature, adjustable via programming.
  • Maximum security against tampering, making any attempt to open the box immediately visible and irreversible.
  • Intelligent height and width reading sensors, allowing automatic setup adjustment according to the dimensions of each box inserted into the machine, ensuring a precise and efficient seal.
  • Optimized guiding system for gummed tape, using low-adhesion materials to preserve adhesive effectiveness and prevent waste.
  • Dual traction system for the gummed tape, ensuring the tape is properly tensioned before moisture activation, preventing tangling during the process.
  • Quick-change system for the gummed tape, providing greater operational efficiency and reducing machine downtime.
  • Modular and interchangeable upper and lower sealing heads with standardized parts, facilitating maintenance and optimizing the replacement process.
  • Sensors that detect the end of the tape roll, allowing for the pre-scheduled replacement of the material, optimizing the process and increasing productivity.
  • Quick-change system for the gummed tape, reducing downtime for material replacement and ensuring higher production efficiency.
  • Easy maintenance access, optimizing service time and practicality.
  • Colorful and user-friendly Human-Machine Interface (HMI).
  • Wheels for easy movement and adaptation of the equipment in the work environment, providing mobility and practicality.
  • Advanced control via PLC, with customizable programming parameters for complete process control.

 

Control Parameters - Stage 1: Conveyor belt opening time - Stage 1, width compensation - Stage 1, height compensation - Stage 1, activation time of the upper lid closing support, activation time of the traction for heads 1 and 2, speed reduction start time - Head 1, speed reduction time - Start - Head 1, massager delay - Head 1, tape traction time - Head 1, blade activation time - Head 1-2, extra traction time - Head 1-2, speed reduction end time - Head 1, speed reduction time - End - Head 1, massager delay - Head 2, speed reduction start time - Head 2, speed reduction end time - Head 2, speed reduction time - End - Head 2, tape traction time - Head 2, blade time - Head 2, blade activation time - Head 1-2, box stop time at the exit - Stage 1, traction cylinder time before the blade.

 

Control Parameters - Stage 2: Width compensation - Stage 2, height compensation - Stage 2, massager delay - Head 3-4, speed reduction start time - Head 3-4, initial speed reduction time - Head 3-4, speed reduction end time - Head 3-4, speed reduction time - End - Head 3-4, auxiliary traction activation time - Head 3-4-5-6, tape traction time - Head 3, tape traction time - Head 4, blade time - Head 3-4, blade activation time - Head 3-4-5-6, TAC delay time - Head 1, TAC delay time - Head 2, TAC delay time - Head 3 and 4, TAC delay time - Head 5 and 6, box transport delay - Stage 2, tractor maintenance time, width compensation time - First stage, width compensation time - Second stage, roller belt exit time - Stage 2, speed reduction start time - Head 5-6, speed reduction end time - Head 5-6, massager delay - Head 5-6, time before the corner closing stop - Stage 2, corner closing stop time - Stage 2, tape traction time - Head 5, tape traction time - Head 6, extra traction time - Head 3-4-5-6, blade time - Head 5-6.

 

Level and Temperature Parameters: Temperature - Head 1, level time - Head 1, temperature - Head 2, level time - Head 2, temperature - Head 3, level time - Head 3, temperature - Head 4, level time - Head 4, temperature - Head 5, level time - Head 5, temperature - Head 6, level time - Head 6, main level time, manual mode level pulse time.

 

Differentiators:

  • Intelligent self-adjusting system that automatically adapts the machine to box size variations through transport area sensing. This allows the simultaneous sealing of up to three boxes, whether of the same or different sizes, ensuring greater efficiency and productivity.
  • Independent temperature sensors for each sealing head, allowing precise individual adjustments, optimizing performance, and increasing production efficiency.
  • Tape humidification equalization system, controlled by an electromechanical level float, ensuring uniform and efficient humidification.
  • Fault monitoring system, ensuring continuous operation and minimizing interruptions.
  • It is possible to purchase only the first stage (MT 5001), which seals only the top and bottom parts of the box.
  • Thanks to the standardization of the heads, our system allows the disabling of any tape seal, a feature commonly used when the customer receives pre-sealed boxes directly from the workshops.
  • The system allows the creation of standardized recipes, providing programming adjustments to handle variations in production processes and weather conditions.
  • Conveyor belt speed adjustment with seven pre-set levels.
  • Box exit conveyor with adjustable angle for better adaptation to the customer's process.

 

Options:

• Left-side output
• Right-side output
• Machine Voltage: 220 V or 380 V – Three-phase
• Machine Frequency: 50 Hz or 60 Hz

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Technical table
Length 4.050 mm
Width 4000 mm
Height 2380 mm
Installed Power 6.100 Watts
Minimum and maximum temperature of the humidification system. 0°c à 110 °c
Minimum and maximum size of the boxes Dimensões mínimas: 300 mm (L) x 300 mm (C) x 140 mm (A) / Dimensões máximas: 700 mm (L) x 700 mm (C) x 700 mm (A)